Can You Use Wood Chips in a Pellet Grill? Safe Ways to Try

Published: 30 May 2025

Greetings!

Can you use wood chips in a pellet grill? It’s a common question, especially if you’re chasing that bold, smoky flavor. The short answer is yes — but only if you do it right. In this post, I’ll explain when it’s safe to do so, how to do it safely, and what to avoid to prevent damage to your grill.

Table of Content

Can You Use Wood Chips in a Pellet Grill?
How to Use Wood Chips in a Pellet Grill: Safe Ways
Risks of Using Wood Chips the Wrong Way
Conclusion
FAQs: Can You Use Wood Chips in a Pellet Grill?

Can You Use Wood Chips in a Pellet Grill?

Can you use wood chips in a pellet grill? Yes — but only with caution.

1. Pellet grills are designed to burn compressed wood pellets. These pellets are fed through an auger into a burn pot, where they produce controlled heat and smoke.

2. Throwing loose wood chips into that system can cause problems. Chips burn differently. They don’t feed evenly and can block airflow. That leads to ash buildup, inconsistent temperatures, or even flare-ups.

3. Pellet smokers also use a fan to maintain heat. If the burn pot is clogged with chips, the airflow can fail. This affects cooking performance and increases the risk of fire.

4. Adding wood chips enhances smoke flavor. However, using the wrong method can damage your grill or ruin your cooking experience. If you want stronger smoke, there are safer ways to do it — and I’ll show you how in the next section.

How to Use Wood Chips in a Pellet Grill: Safe Ways

Want to boost the smoke flavor without damaging your grill? Good news — there are safe ways to use wood chips in a pellet grill. Here’s how to do it right using simple tools and techniques.

safe ways to use wood chips in pellet Grill

Use a Smoker Tube or Smoke Box

One of the easiest and safest ways to use wood chips is with a smoker tube or a smoke box.

These metal tools hold wood chips or pellets. You light them up and place them on the grill grate.
They burn slowly, adding steady smoke without blocking airflow or jamming the auger.
Smoker tubes are ideal for long cooks, such as brisket, pork butt, or ribs.

How It Works + Why It’s Safe

Smoker tubes work outside the grill’s internal feed system. That means no interference with your pellet hopper or burn pot.

The metal casing keeps chips contained, preventing them from blowing around or burning too quickly.
They also add smoke early — when meat absorbs it best.

Wrap Chips in Foil with Holes

No smoker tube? No problem. Just use aluminum foil.

Wrap a handful of dry wood chips in a foil pouch. Poke a few holes on top and place it near the heat source.
The chips will smolder slowly and safely. It’s a cheap, effective trick I’ve used many times.

Best Time to Add Smoke

The best time to add smoke is during low-and-slow grilling.

Meats like brisket, ribs, and pork shoulder absorb more flavor at lower temperatures (around 180°F–225°F).
Start the smoke early in the cook for deeper flavor. After the first few hours, meat doesn’t absorb much more smoke.

Risks of Using Wood Chips the Wrong Way

Using wood chips in a pellet grill can backfire if you’re not careful. Many beginners try it without knowing the risks. Here’s what can go wrong — and how to avoid costly mistakes.

1. Fire Hazard from an Overloaded Burn Pot

Pellet grills are built to handle controlled fuel loads. Loose wood chips can overload the burn pot and trigger flare-ups. In some cases, you might even start a grease fire or damage internal parts.

2. Too Much Smoke Can Ruin the Flavor

Heavy smoke isn’t always a good thing. Burning chips too fast can produce thick, dirty smoke. This often leads to a bitter taste that overpowers the meat.

3. Blocked Airflow Causes Inconsistent Temps

Pellet smokers rely on clean airflow to circulate heat and smoke. If chips clog the burn area or restrict the fan system, your grill may suddenly spike or drop in temperature. That leads to uneven cooking and frustration.

Conclusion

So, guys, I recommend using wood chips only if you’re using a smoker tube or a foil wrap. Don’t toss them into the hopper or burn pot — that’s just asking for trouble. Can you use wood chips in a pellet grill? Sure — but keep it safe and straightforward.

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FAQs: Can You Use Wood Chips in a Pellet Grill?

Can you put wood chips directly into the pellet grill hopper?

No, never put wood chips in the hopper. It’s designed only for pellets. Chips can jam the auger and damage your grill.

What’s the best way to use wood chips in a pellet grill?

Use a smoke tube or wrap chips in foil with holes. Place them near the heat source, not in the hopper. This adds smoke safely without messing up your grill’s airflow.

Will wood chips produce a smokier flavor in a pellet grill?

Yes, they can boost the smoke level. But only if used the right way — like with a smoker tube. Too many chips can make food taste bitter.

Is it safe to use soaked wood chips in a pellet grill?

Soaking chips isn’t necessary and can create steam instead of smoke. Dry chips burn cleaner and faster. Stick to dry chips for better results.

Can I mix wood chips with pellets?

No, avoid mixing chips with pellets inside the hopper. This can block the feed system and cause uneven burning. Keep them separate and use a safe method.

How long do wood chips smoke in a pellet grill?

It depends on how you use them. In a smoke tube, they can last 1–2 hours. For longer sessions, refill the tube as needed.

Do wood chips affect cooking temperature?

If used correctly, no. But if they block airflow or overload the burn pot, temps can become unstable. Always place chips carefully to avoid this.

What type of wood chips work best for smoking?

It depends on the flavor you want. Apple and cherry give mild, sweet smoke. Hickory or mesquite add bold, intense flavor — best for red meat.